Hi ERPNext Community,
I am working on a manufacturing flow in ERPNext V15 and need help regarding batch/serial number traceability for finished products and replacement management.
Question 1: Raw Material Serial Tracking Against Finished Goods
My customer manufactures machines and wants full traceability of raw material serial numbers used in each finished machine.
Example:
For 1 Machine:
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2 Spindles
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1 PCB
For 1 PCB:
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2 Sockets
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3 Wire Sets
For 5 Machines, total consumption becomes:
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10 Spindles
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5 PCB
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10 Sockets
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15 Wire Sets
All these items are serial-numbered items.
Currently in ERPNext, stock quantity and serial numbers are deducted correctly during manufacturing, but we cannot identify:
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Which raw material serial numbers were consumed in a specific finished machine serial number
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Which spindle/PCB/socket/wire-set serial belongs to which machine
We want complete backward traceability from Finished Goods Serial Number → Raw Material Serial Numbers.
Is there any standard feature, manufacturing setting, or recommended workflow in ERPNext V15 to achieve this?
Question 2: Serial Number Replacement / Service Traceability
This question is related to the first one.
Suppose a machine is sold to a customer and after some time one raw material item becomes defective.
Example:
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Machine Serial No: MCH-0001
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PCB Serial No: PCB-001 becomes defective
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It is replaced with PCB Serial No: PCB-010
We want to track:
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Which machine had the defective serial item
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Which serial item was removed
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Which new serial item was installed as replacement
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Complete service/replacement history of the machine
What is the best practice in ERPNext V15 for handling:
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Serialized spare replacement
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Service traceability
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Machine maintenance history
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Installed serial number tracking
Should this be managed using:
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Maintenance module?
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Stock Entry?
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Serial No document?
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Asset repair workflow?
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Customization?
Any guidance, workflow suggestions, or real-world implementation examples would be very helpful.
Thank you!