Hi All,
This feels like a BUG if not please let me know
Here are the steps:
A Sales Order is Created and Pick List is Created for it.
Sales Order is Canceled which cancels the Pick List for it.
Sales Order is Amended.
Cannot create a Pick List for Amended Sales Order. In Sales Order Item picked_qty=2
Delete the canceled Pick List for the original Sales Order still same issue.
** To TEST I forced the picked_qty=0 in original & amended Sales Order Items. Same Issue.
if SO is cancelled and PL is canceled why picked_qty >0
After I force the picked_qty=0 (using a script) Why I still get the same issue. Where else the system keeps track of picked_qty? I looked at Stock Reservation Entry and it is empty.
Help please
Thanks
Fixed
Will be available in v16 and the next v15 release
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This scenario also fails:
Sales Order → Pick List → Delivery Note → Sales Invoice
Then, create Delivery Return and then Sales Return
Now Sales Order is open because items got returned. But you can no longer generate pick list to deliver again.
@rtdany10 once a DN is made against an SO the SO completes. Generally speaking, if items are returned and replacements are to be sent, a new SO is created. This is because an invoice is generated and when the items are returned and a debit note is received against that SO.
Wow this was fast!
4 hours from reporting a but to fixing it 
Thank you @mihir-kandoi
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@mihir-kandoi customer will not issue a new purchase order, and hence new sales order is not technically possible. Order has to be fulfilled against the same sales order